HARBOR FREIGHT TOOLS BADLAND APEX 12000 OWNER'S MANUAL & SAFETY INSTRUCTIONS Pdf Download (2024)

HARBOR FREIGHT TOOLS BADLAND APEX 12000 OWNER'S MANUAL & SAFETY INSTRUCTIONS Pdf Download (1)
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Owner's Manual & Safety Instructions

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operating, inspection, maintenance and cleaning procedures. Write the product's serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference.

12000

email our technical support at: productsupport@harborfreight.com

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

©

Copyright

2023 by Harbor Freight Tools

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Keep this manual for the safety warnings and precautions, assembly,

TRUCK / SUV WINCH

Visit our website at: http://www.harborfreight.com

®

. All rights reserved.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

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HARBOR FREIGHT TOOLS BADLAND APEX 12000 OWNER'S MANUAL & SAFETY INSTRUCTIONS Pdf Download (2)

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Summary of Contents for Harbor Freight Tools BADLAND APEX 12000

  • Page 1 No portion of this manual or any artwork contained herein may be reproduced in Failure to do so can result in serious injury. any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
  • Page 2 Table of Contents Specifications ............2 Maintenance .............14 Safety ................3 Parts List and Diagram ..........18 Setup .................6 Warranty ..............20 Operation ..............2 Specifications Rated Single Fairlead Aluminum Fairlead 12,000 lb (5443 kg) Line Pull Sound Rating 85 dB Vehicle Recovery / Synthetic Rope Application Ø0.375"...
  • Page 3 WARninG SyMBOLS AnD DeFiniTiOnS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 4 These carry important safety information. cables listed in manual only. Do not use thinner/ If unreadable or missing, contact longer cables or link multiple cables together. Harbor Freight Tools for a replacement. Page 4 For technical questions, please call 1-888-866-5797. 56385...
  • Page 5 Button/Coin Battery Warnings inGeSTiOn HAZARD: 4. Do not mix old and new batteries, different WARNING This product contains a brands or types of batteries, such as alkaline, button cell or coin battery. carbon-zinc, or rechargeable batteries. This symbol means: 5. Ensure the batteries are installed correctly inGeSTiOn HAZARD: This product contains a according to polarity (+ and -).
  • Page 6 installation and Setup Read the enTiRe iMPORTAnT SAFeTy inFORMATiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product. What’s in the Box Winch x 1 Aluminum Fairlead x 1 Remote Control x 1 Remote Control Cable x 1 Hook x 1...
  • Page 7 Mounting the Winch 1. Make sure the Winch will fit the chosen mounting 6. Install the Winch using hardware specified area. If relocating the Control Box is necessary on the specification chart. Tighten fasteners or desired, perform the removal and installation to the following torque values: of cables to the Winch before mounting.
  • Page 8 Relocating the Control Box (optional) TO PReVenT SeRiOuS inJuRy FROM eXPLOSiOn Due TO SPARKinG AT THe BATTeRy COnneCTiOn: unplug the Remote Control Cable and disconnect the Battery Cables before making other wiring connections. 1. Engage the clutch on Winch. 5. Remove four M6  x   2 0 Screws holding the Control Box in place and gently lift it off of the Winch.
  • Page 9 8. Connect three Power Cables (Control Box 11. Use the Small Black Wire Connector and Relocation Kit) to the Extended Copper Small Black Wire Extension to lengthen Screws on motor terminal using three of the the Small Black Wire from the Control Box. Motor Terminal Nuts removed in step 4.
  • Page 10 Wiring TO PReVenT SeRiOuS inJuRy FROM eXPLOSiOn Due TO SPARKinG AT THe BATTeRy COnneCTiOn: unplug the Remote Control Cable and disconnect the Battery Cables before making other wiring connections. TO PReVenT SeRiOuS inJuRy FROM LeAKinG BATTeRy ACiD: Do not use a dirty, corroded or leaking battery. Only use a 12 ...
  • Page 11 Disconnect Switch WARninG! TO PReVenT SeRiOuS inJuRy: Off-highway driving subjects the vehicle and wiring to much higher vibrations than on-highway driving which can cause a breakdown of wiring insulation over time. Use the high current Disconnect Switch included with this Winch to turn OFF the power to the Winch when it is not in use to help reduce the risk of a short circuit.
  • Page 12 Remote Control instructions Wired Operation 1. To use the Remote Control in a wired 3. With the Clutch Handle in the Engaged configuration, connect the Remote Control Cable position, press IN on the Rocker Switch to the bottom of the Remote Control and to the to retract the Synthetic Rope ...
  • Page 13 Turn off the Wireless Receiver Switch. Operation Before operating this Winch, refer to the Harbor Freight Tools publication Guide to Winching included with the Winch for important operational safety information, winch basics, winching tips, and general winch operating procedures. If this guide is unreadable or missing, contact Harbor Freight Tools for a replacement.
  • Page 14 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PReVenT SeRiOuS inJuRy FROM ACCiDenTAL OPeRATiOn: unplug the Remote Control Cable and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. TO PReVenT SeRiOuS inJuRy FROM WinCH FAiLuRe: Do not use damaged equipment.
  • Page 15 Troubleshooting Problem Possible Causes Likely Solutions Motor 1. Incorrect power cords. 1. Use only supplied power cords. overheats. 2. Winch running time too long. 2. Allow Winch to cool down periodically. 3. Insufficient current or voltage. 3. Fully charge battery. Run Winch with vehicle motor running.
  • Page 16 FCC STATeMenT Caution: The user is cautioned that changes or modifications not expressly approved by the party responsible for compliance could void the user‘s authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 17 PLeASe ReAD THe FOLLOWinG CAReFuLLy THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
  • Page 18 Parts List and Diagram Parts List Part Description Part Description Hex Socket Screw M6X20 Seal Motor Cover Gear Box End Cap Hex Socket Screw M4 X 10 Gear Box Housing Motor Terminal Cover Bearing Hex Socket Screw M8 x 25 Sun Gear Washer Winch Mounting Hardware Kit...
  • Page 19 Assembly Diagram 56385 For technical questions, please call 1-888-866-5797. Page 19...
  • Page 20 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance.

This manual is also suitable for:

56385

HARBOR FREIGHT TOOLS BADLAND APEX 12000 OWNER'S MANUAL & SAFETY INSTRUCTIONS Pdf Download (2024)

FAQs

Who makes Badland winches for Harbor Freight? ›

Badland winches are designed in California and manufactured in China by two companies, Ningbo Antai and Ningbo Lianda. A Jeep owner named Jeff posted to JL Wrangler Forums detailing his experience with the premium series Badland Apex 12,000-pound winch, saying he had no issues after one year of frequent use.

How many amps does a Badlands winch draw? ›

You have to remember that at full load they pull 400+ amps. That's a lot of juice to go through a set of contact points and the duty cycle of most switches or solenoids is not 100% at full load.

How much does a Badlands 12000 lb winch weigh? ›

The 12000 ZXR lists for $399 and can be purchased for about $299 with a coupon. The first thing you will notice when unboxing this winch is it is solid. This is not a toy. It weighs just under 87 pounds with 65' of 3/8" galvanized steel aircraft wire rope.

Is steel or synthetic better for winch? ›

The original synthetic winch ropes were based on the durable synthetic lines used in the maritime and fishing industries. Made from hi-tech polyethylene, synthetic rope is considerably safer than steel cable and is now mandatory in most major sanctioned off-road events.

What is the fastest winch in the world? ›

The 8274 has been around in one form or another for about a half century and still boasts the fastest winch line speed with a no-load rate of about 73 feet per minute. The 8,000-pound design uses a spur-gear drivetrain with an automatic disc brake system.

What size battery do I need for a 12000 pound winch? ›

A 12-volt battery rated up to 650 CCA will typically be enough for a 12,000 lb. vehicle which is the general standard for winches.

Do I really need a 12000 lb winch? ›

For heavier 4WDs up to if you're towing a fifth wheel or camper trailer, you'll want a 12000-pound winch. It's important not to go smaller to save money as winches do have a limit and you don't want to spend the money only to destroy it on the first use.

How much can a 12000 winch pull? ›

Now that we've got all the cool features out of the way, it's time to figure out what a 12,000 lb. winch is really capable of. With 12,000 pounds of pulling force, there's nothing that will stop you. It has enough power and strength to pull a fully-loaded F250 straight up the side of a cliff, and that's no joke.

Who makes the best winch? ›

Warn is one of the most well-known names in 4×4 winches. Zeon is Warn's name for its premium line of high-quality winches. The Zeon line offers extremely high tow ratings and features not always found on competitors. The 12 signifies its 12,000-pound rating, and the “S” denotes the lightweight version of its products.

How heavy should my winch be? ›

As a general rule of thumb, aim for a winch with a capacity of at least 1.5 times the weight of your vehicle. This ensures sufficient power for most recovery scenarios while accounting for additional factors like incline, traction, and resistance.

What is the warranty on a Badlands 12k winch? ›

We guarantee your Badlands product against defects in materials or workmanship under normal wear and tear for the life of the product.

Which winches are made in USA? ›

Thern industrial winches are made in the U.S.A. and provide maximum durability, reliability, and safety to keep your business running.

Who makes rough country winches? ›

AutoTraker. The Rough Country winch is made by the same Chinese company that makes the Rugged Ridge, SmithyBuilt, T-Max, Viper, Bulldog, the bottom of the line Mile Marker, Champion, Warn's Tabor winch, and many others.

Do Badland winches have a warranty? ›

We guarantee your Badlands product against defects in materials or workmanship under normal wear and tear for the life of the product.

Where are Smittybilt winches manufactured? ›

Smittybilt's team of dedicated engineers designs and develops products at their R&D and Manufacturing facilities in Southern California and rigorously tests those products against normal wear and tear – but more importantly tests their products for off-road use and hazards.

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